Engineering lab · Interactive tool

Compression Spring Calculator.

Estimate rate, force, corrected shear stress, solid height, and coil-bind margin for a round-wire helical compression spring.

Round-wire compression spring / static screening

Live calculation

01Spring geometry

02Material limits

Helical compression springA helical compression spring between two loading plates.FREE LENGTHAXIAL LOAD
Helical spring rate + Wahl correctionk = Gd⁴ / 8D³Nₐ
Spring rate6.05 N/mmindex C = 8
Force at deflection72.6 N12 mm travel
Corrected shear280.19 MPaWahl factor 1.184
Coil-bind margin23 mmFoS 2.5

A viable rate still needs a viable spring

The model applies the classical helical-spring rate and Wahl curvature correction. It helps expose geometry, load, stress, and travel tradeoffs early.

Production design must also resolve fatigue, end conditions, free-length variation, set, buckling, surge, relaxation, corrosion, temperature, and supplier process capability.

Before specifying the spring

  • Define force targets at every operating position
  • Preserve practical clearance before solid height
  • Check spring index and manufacturability
  • Evaluate fatigue at mean and alternating stress
  • Control buckling, guidance, ends, set, and relaxation

Direct senior involvement

Turn the product decision into a clear next step.

Share a non-confidential summary, the current stage, and the outcome the team needs.

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