PF-01Mechanisms + platforms
Manual Lift, Tilt + Adjustment Systems
Design mandateUnify lift, tilt, guidance, holding, and safeguarding around a controlled mechanical platform.
Synchronized screw-drive platforms, thrust-bearing load paths, guided telescoping structures, guarded motion, hand-crank inputs, and variant-specific tilt architectures developed toward supplier-controlled definition.
Motion architectureLoad pathsSupplier release
PF-02Thermofluids + acoustics
High-Temperature Exhaust + Acoustic Systems
Design mandateBalance attenuation, pressure loss, hot-gas behavior, thermal growth, fabrication, and service access.
Large-flow silencer and duct architectures balanced across acoustic attenuation, engine backpressure, hot-gas velocity, thermal expansion, packaging, drainability, service access, and fabrication constraints.
CFDBackpressureFabrication
PF-03High-pressure R&D
Pulsation-Control Pressure Hardware
Design mandateCreate a credible pressure-boundary and flow-path architecture that can advance through staged validation.
Concept development for high-pressure discharge damping, including pressure-boundary architecture, modular labyrinth flow paths, closure and preload options, structural and fluid analysis, prototype planning, and hydrostatic-test strategy.
Concept R&DPressure boundaryTest strategy
PF-04Electromechanical products
Brewing + Process-Control Equipment
Design mandatePackage power, control, wiring, thermal access, assembly, and service into one manufacturable product.
Touchscreen controller packaging spanning dual-voltage product architecture, power and relay integration, protective devices, internal supports, cable management, thermal access, serviceability, and additive enclosure production.
EnclosuresPower packagingDFA
PF-05Precision mechanisms
Retention, Ratcheting + Locking Systems
Design mandateRecover the mechanism intent, then control engagement, retention, wear, tolerance, and assembly risk.
Physical-hardware evaluation and parametric reconstruction of compact locking mechanisms, with emphasis on pin retention, engagement geometry, tolerance sensitivity, assembly sequence, wear paths, and robust corrective architecture.
Mechanism recoveryToleranceReliability
PF-06Automotive product development
Vehicle Surfaces + Performance Hardware
Design mandatePreserve surface quality and vehicle fit while resolving fastening, airflow, heat, and manufacture.
Custom exterior components and performance parts developed around vehicle-interface recovery, high-quality surface continuity, controlled fit-up, fastening, airflow and thermal constraints, manufacturability, and finish-critical geometry.
Surface continuityVehicle fit-upPerformance
PF-07Biomechanical products
Foot Orthotics + Body-Fit Geometry
Design mandateTranslate variable human geometry into controlled surfaces, thickness, interfaces, and production intent.
Fit-driven freeform products translated into controlled CAD using surface reconstruction, offsets, variable thickness, blend strategy, interface definition, and manufacturing-aware geometry for individualized physical use.
Freeform CADFit interfacesManufacturing
PF-08Consumer product systems
Modular Track + Interlocking Products
Design mandateCreate repeatable interlocks and a scalable part family across many user-built configurations.
Large modular assemblies developed around repeatable interlocks, smooth geometric transitions, nesting, stiffness, scalable part families, configuration control, and reliable user assembly across multiple layouts.
Large assembliesInterlocksProduct platform
PF-09Sports + wearable hardware
Action-Camera + Body-Worn Mounting
Design mandateSecure the device without sacrificing comfort, adjustment, handling, or environmental durability.
Compact mounting concepts for water-sport use, balancing device compatibility, retention, comfort, body integration, adjustability, impact exposure, environmental durability, and practical user handling.
ErgonomicsRetentionEnvironment
PF-10Dynamic mechanisms
Gas-Delayed Operating Mechanisms
Design mandateControl force and timing through pressure, moving mass, geometry, clearance, wear, and validation gates.
Concept work on pressure-actuated cyclic mechanisms using force balance, delay timing, moving-mass behavior, interface loading, tolerance sensitivity, wear, manufacturability, and staged validation reasoning.
DynamicsTimingTribology
PF-11High-reliability hardware
Aerospace + Advanced-Communications Systems
Design mandateDeliver hardware under coupled thermal, vibration, structural, packaging, interface, and configuration constraints.
Five years of mechanical packaging and hardware development under coupled thermal, vibration, structural, modal, configuration-control, documentation, procurement, and manufacturing constraints.
PackagingVibrationConfiguration
PF-12Digital-to-physical execution
Reconstruction, Simulation + Prototyping
Design mandateTurn incomplete digital inputs into editable models, decision evidence, prototypes, and controlled definition.
Cross-sector work that converts incomplete or difficult geometry into editable parametric CAD, analysis-ready models, photorealistic communication, additive prototypes, fixtures, drawings, and controlled technical packages.
Controlled CADFEA / CFDPrototype evidence